Home
Contact Us
Sitemap
  
     
 
L. T. Swichboard & Control Panel / Infrastructure
 
 
 
 
 
     
  Infrastructure  
     
 
We have set up a full fledged, self contained L.T. Panel Manufacturing unit at our Mira Road works comprising of fabrication shop, 8 Tank Chemical Pre-treatment with facility for HOT Treatment, Powder Coating facility with the Latest & State of the art Powder Coating machines and Gas Fired baking oven for obtaining smooth & uniform finish.

Entire Sheet Fabrication as per approved designs of clients is carried out in our fabrication shop under constant supervision of our experienced & qualified production engineers.

Fabricated parts are Subject to Rigorous metal treatment in our In-house 8 Tank Chemical Treatment Process to ensure total removal of dirt, Dust, Traces of Oil/Grease & Rust from the Surface of the sheet Steel. Phosphate coating ensures prevention & spreading of rust due to atmospheric exposure, Scraping of the Powder Coated Surface and aging. Uniqueness of our 8- Tank process is that we are using “HOT PROCESS” for Phosphating, which makes the Phosphate coating more uniform, effective, reliable and long lasting.

Subsequently all the fabricated parts are powder coated in a totally enclosed booth under controlled condition, where powder-coating standards are maintained as per requirements. Then the objects are subject to our Gas Fired Oven through a totally enclosed & Dust Free Tunnel, wherein the Process of Powder Coating process is completed.

Assembly shop is equipped with all the necessary tools and tackles as well as full fledge store for storage & issue of necessary components, material and hardware for proper and efficient assembly of the panels.

Machinery in assembly shop includes bench drills, hand drill and specially designed hydraulically operated Bus Bar bending machine among other things. We also have developed various tools for bus bar hole punching, cutout punching for accuracy of fabrication assembly with latest generation nibbling machine for perfect cutouts.

We have installed all necessary testing facilities in house to carry out all routing tests as per relevant IS / IEC & Clients / Consultants specification.

We also have in-house Facility to conduct HEAT Run test up to 4000 Amps.

All manufacturing process is followed as per ISO Quality Management System ISO 9001 : 2000 Manual.

  
     
  1) Fabrication shop        
     
 
Sr. No.
 Type of machine
Specification
Quantity
1.
 Nibbling Machine
Up to 10 mm
1 No.
2.
 Pillar Drill Machine
Up to 6mm
1 No.
3.
 Pillar Drill Machine
Up to 16mm
3 No.
4.
 Fly Press
Large
1 No.
5.
 Fly Press
Small
2 Nos.
6.
 Welding sets
3 Phase
2 Nos.
7.
 Welding sets
2 Phase
2 Nos.
8.
 Portable Surface Grinders
4”
2 Nos
9.
 Portable Surface Grinders
6”
2 Nos
10.
 Portable drilling Machines
8 Nos.
11.
 Pedestal Grinder
1 No.
12.
 Power Hack saw Machine
1 No.
13.
 Hand shearing
2 Nos
14.
 Cut Out Punching dies
22.5 mm Dia.
1 Set
 
28 mm Dia.
1 set
 
30 mm Dia.
1 Set
 
40 mm Dia.
1 set
 
     
  2) Paint Section  
     
 
Sr. No.
 Type of machine
Specification
Quantity
1.
 Pre-treatment Tanks
2500 X 1500 X 1500
7 Nos.
2.
 Pre-treatment Tanks with Heaters for Hot treatment
2500 X 1500 X 1500
1 No.
3.
 Cages for Dipping of Fabricated Parts
2300 x 1300 x 1300
2 Nos.
4.
 Lab Equipments for Chemical analysis
1 Set.
5.
 Electrical Hoist, 1 Tonne
S - Crane
1 No.
6.
 Painting Booth
Square
1 No.
7.
 Turbo cyclone Recovery System
1 No.
8.
 Air Compressors - Large
Ingersoll - Rand
1 No.
9.
 Air Compressor – Medium
Ingersoll – Rand
1 No.
10.
 Powder coating spray gun of 100 KV
Mitsuba
1 No.
11.
 Gas Train for Oven
1 Set
12.
 Gas Fired Stowing oven Equipped with Italian Burners & Insulation
Neotech
1 No.
13.
 Coat Gauge for paint thickness measurement
1 No.
 
     
  3) Assembly & Wiring Section  
     
 
Sr. No.
 Type of machine
Specification
Quantity
1.
 Hydraulic Bus Bar Bending Machine
1 No.
2.
 Electric Busbar Cutting Machine
1 No.
3.
 Busbar Punching Machine
1 No.
4.
 Bakelite / Hylam Cutting Machine
1 No.
5.
 Pillar Drill Machine
Up to 16mm
2 No.
6.
 Portable Drilling Machines
4 Nos.
7.
 Tool Boxes equipped with all Tools & Tackles for efficient & quick Assembly work
4 sets.
8
 Portable Wiring Trolleys equipped with wires, Lugs, Ferrules, Sleeves, Basic wiring Tools, Etc
6 Sets
9.
 Hot Air Gun for Busbar Sleeving
1 No.
10.
 Portable Blowers
4 Nos.
 
     
  4) Testing Equipments  
     
 
Sr. No.
 Type of machine
Specification
Quantity
1.
 4000A Current Injection Test Set. (Primary Injection)
For Temp. Rise / Heat Run Test
1 No.
2.
 5 KV High Voltage Testing set (with leakage current setter)
For Impulse Voltage Test
1 No.
3.
 1000V Megger
For IR Value
3 Nos.
4.
 Digital Multimeters
4 Nos.
5.
 Digital Tongue Testers
2 Nos.
6.
 Vernier Calipers
2 Nos.
7.
 Micrometer Screw Gauge
2 Nos.
8.
 Phase Sequence Testing Meter
1 No.
9.
 Secondary Injection Test Set with DC & AC Variable voltage supply
1 No.
10.
 Mili Ohm test meter
Earth Tester
1 No.
11.
 Chemical checking Lab instrument for pre-treatment plant
1set